Manufacturing process.5B21.5D.5B22.5D Veggie burger

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1 manufacturing process

1.1 cleaning
1.2 cooking grains
1.3 dicing vegetables
1.4 combining grains , vegetables
1.5 mirepoix
1.6 addition of dry ingredients
1.7 forming patties
1.8 baking patties
1.9 quick freezing
1.10 vacuum packaging
1.11 overview video





manufacturing process
cleaning

the grains , vegetables used in patties first washed , thoroughly cleaned ensure removal of dirt, bacteria, chemical residues, , other materials may on raw products. process can either done hand or through use of machinery such high-pressure sprayers. use of conveyor belt, food moved along under high pressure sprayer remove debris listed above. method may used companies use of hollow drum circulates food while water sprayed onto remove debris.


cooking grains

grains of rice before cooking


next, steam-heated mixer used cook grain , remove debris , excess water. mixer typically has oils within (such safflower oil). oil simmers, grains gradually added in , blades used mix grains around. steam created in mixer allows grains cook resulting in puree.


dicing vegetables

next vegetables cut smaller pieces allow more surface area cooking purposes. can done hand or through use of machines in factories.


combining grains , vegetables

the vegetables added grain mixture in steam-heated mixture. exact ratio of grains vegetables unique each company, resulting in different textures , tastes produced.


mirepoix

as vegetables being cooked in mixer, natural sugars release, resulting in caramelization. sweet flavors created caramelization mixed uniformly in mixer. technique used creation of caramelization mixture called mirepoix. technique important production of veggie burgers, adds both texture , flavor patty.


addition of dry ingredients

dry ingredients, such oats, can added manufacturing process.


the mirepoix mixture placed mixing tub, dry ingredients such oats, walnuts, potato flakes, , more added. mixture folded make uniform mix. moisture vegetables causes mixture become sticky, clumping cookie dough. important, allows veggie burger stick form patty.


forming patties

the mixture put automatic patty-making machine, or press. press punches out patties disc shape onto conveyor belt underneath. constant spray of water may used prevent of mixture sticking machinery parts. once on conveyor tray, patties move along put onto baking trays.


baking patties

patties first inspected make sure correct shape, size, , texture ensure high-quality product. trays put heated convection oven @ designated temperature , time.


quick freezing

once out of oven, patties frozen techniques such individual quick freezing , cryogenic freezing. these quick-freezing methods freeze patties within 30 minutes lock in nutrients , preserve texture formation of number of small ice crystals.


vacuum packaging

the frozen patties again placed on conveyor belt takes them vacuum-packaging machine. machine seals patties measured plastic sleeves , draws out excess air. packages loaded printed cardboard boxes aid of machine or done manually. flaps on box sealed closed , product kept in temperature-controlled storage before, during, , after delivery grocery stores.


overview video

the manufacturing of veggie burger can found in video -> https://www.youtube.com/watch?v=7frhfgxi664








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